Gary M. of
North Carolina called a couple of weeks ago about a transmission issue of his 2003
VW Jetta. He explained when he turned the car on in the morning it would have
trouble shifting gears and after 15 minutes or so it would shift just fine. I
suggested he should take the car to have it scanned to see if any codes came
up. He said he took it to his local auto parts store and the scanner came up
with nothing.
So what is
going on? What is this so-called morning sickness? How is this possible he
asked? Can I just change one or two, or three solenoids to fix the problem?
This
transmission is the Jatco JF506E, also known as the 09A by VW, is a 5-speed
front wheel drive automatic with 9 solenoids. The solenoids are heavily
tasked during shifting. More than one solenoid could be, and usually is, working in
order to accomplish the shifting process.
The
solenoids have a small shaft that moves in and out. The shaft sits on a small
bushing, much like the bushing you find in the tail housing of a transmission.
With time, the bushing starts to wear down. When the transmission fluid is cold
it is thicker (more viscous) and the solenoid shaft gets stuck on the bushing.
When the transmission reaches operating temperature the fluid is less viscous
and the solenoids work as it should for the most part.
The N92
solenoid, one of two with a green connector, usually is the canary in the mine. One solenoid could cost between $45.00 to
$100.00 or more. Replacing three solenoids could end up costing more than the
kit. Replacing all nine solenoids while you are there is a good idea. The oil
is expensive and you don’t want to do this again.
Gary ordered
a solenoid kit and called to let us know that it all went well and he is back on the
road.
Things to
check while replacing solenoids:
1 . Inspect the
solenoid and sensor wire harnesses to make sure they are in good shape.
2 . Make
sure all the solenoids to harness connections are lined up property and secure.
3 . Use the vehicle manufacture’s recommended oil
only.
4 . Have a
pan gasket ready just in case you need one (our kit comes with a free gasket).
5 . Make
sure you have an original solenoid kit for this transmission model like the one
we sell, click here to see the listing. We hear a lot of problems with the aftermarket ones.
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